Overview The Problem The Solution Compare How It’s Made Why Trust It Traceability Global Network
The only 21st century bulk bag design

The bulk bag
re-invented.

No sewing. No liners. No contamination risk. The first bulk bag where every single bag is tested before it ships — not just a sample.

0
Needle holes in product area
100%
Of bags tested before shipping
R&D
100
Award-winning innovation
Fusion® bulk bag

Your current bags
are working against you.

These problems have existed since bulk bags were invented. The industry accepted them as unavoidable. They weren't.

01 / LEAKS & SIFTING
Every sewn seam is a leak waiting to happen
Every needle hole is a potential leakage point that weakens the fabric. As weight is applied, needle holes stretch — increasing the risk of sifting and product loss with every fill cycle.
02 / CONTAMINATION
Sewing machines work inside your bags
Thread ends, fabric dust, machine oils, and needle fragments all enter the product area during standard manufacturing. In food, pharma, or chemical applications, this isn't a small problem.
03 / LINER HEADACHES
Liners cause more problems than they solve
Loose liners slow down filling, cause discharging inefficiencies, and can extend into receiving hoppers — damaging equipment and contaminating your product in a worst-case scenario.
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04 / NO REAL GUARANTEE
Your bags ship untested
Legacy bulk bags are lot-tested — a sample from each batch is checked. The rest ship on faith. No competitor can test every bag without destroying it. Until now, that was simply impossible.

Fusion® fixes all of it.

The world's first bulk bag with zero sewing in the product containment area — built by computer, tested by machine, shipped with certainty.

01
Zero sewing in the product containment area
Fusion® bags are heat-sealed using a proprietary computer-controlled bonding process developed in partnership with Dow Chemical. No needles. No thread. No seam holes. The fabric integrity is fully preserved.
02
No liner needed
Fusion®'s extrusion coating — undamaged by sewing — provides moisture protection independently verified to equal that of a 3-mil liner. No liner means no liner problems.
03
Computer-controlled quality
Every seal is monitored in real time for temperature, pressure, and timing. The system automatically rejects any bag that deviates from spec — before it leaves the line.
04
Every single bag NDT tested
Non-destructive testing (NDT) on 100% of production — not just a lot sample. The validity of the NDT was confirmed by performing destructive tests on bags that had already passed. No other bulk bag manufacturer can make this claim.
Fusion® bulk bag
What you get with every Fusion® bag
Zero contamination vectors — no thread, no needle debris, no machine oils inside the bag
No liner required in most applications — eliminating liner costs, delays, and equipment risk
Individual bag serial numbers tied to full production data — seal temps, pressures, NDT results
Compatible with existing fill/discharge equipment — no retooling required
Tighter physical tolerances — enabling future robotic handling compatibility

How does Fusion® stack up?

Compare Fusion® against the two legacy alternatives in one clear view.

Stacked Fusion® bulk bags
Feature
Legacy Lined Bag
Legacy Coated Sewn
Fusion® Bag
Zero needle holes
No thread contamination risk
All equipment stays outside bag
100% bags tested before shipping
Computer-controlled quality
Full traceability per bag
Moisture Protection

Built by computer.
Tested by machine.

A production process invented from scratch — because nothing off the shelf could do what Fusion® required.

Fusion sealing equipment
AmeriGlobe Facility
Proprietary sealing equipment — built in-house
01
Coated fabric prepared
Extrusion-coated woven polypropylene fabric is laid flat. All equipment remains external to the bag throughout production.
02
Computer-controlled bonding
Proprietary bonding formula applied under precise temperature, pressure, and timing — monitored in real time.
03
Vision system inspection
Automated vision control verifies loop positioning. Bags with positional issues are corrected before advancing.
04
100% NDT before shipping
Every finished bag undergoes non-destructive testing. A serial number is assigned, locking in the full production record for traceability.

Built different.
Proven different.

Years of R&D, thousands of destructive tests, and multiple patents protect a process that no one else can replicate.

Stressed sewn seam vs Fusion seam under load
Left: Sewn seam under load — holes visibly opening.
Right: Fusion® seam under the same load — no holes, no weakness.
Seam Strength Testing

The numbers don't lie.

Every needle hole weakens the fabric. Under load, those holes stretch open — causing sifting, leakage, and reduced bag life. Standard bags compensate by using heavier, more expensive fabric. Fusion® eliminates the problem entirely.

Legacy Sewn Seam 63%
of original fabric strength retained
Fusion® Seam 95%+
of original fabric strength retained
Standard bags require heavier fabric to compensate for the strength lost to sewing — adding cost. Fusion® achieves superior strength retention with the same materials, no overbuilding required.
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Multiple Patents
The bonding process, production equipment, and carrier plate are all protected by US and international patents (including China and Brazil). Only licensed Fusion® manufacturers can make this bag.
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Thousands of Strength Tests
Tested to destruction thousands of times to lock in the design. The NDT process was then validated by destroying bags that had already passed.
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Full Traceability Per Bag
Each bag's serial number is tied to its individual seal temperatures, pressures, vision system data, and NDT results. Unmatched in the industry.
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Made in the USA
AmeriGlobe is the largest US bulk bag manufacturer — C-TPAT certified after rigorous security review. The most secure supply chain in the bulk bag industry.
🏆

R&D 100 Award Winner — 2017

Recognized by R&D Magazine — in partnership with Dow Chemical — as one of the 100 most technologically significant innovations of the year. Fusion® was also featured on Fox Business Network's Manufacturing Marvels on July 1, 2019.

Watch on Fox Business — Manufacturing Marvels
Fusion production facility

Every bag tells
its own story.

Most manufacturers can trace a bag back to its raw materials. Fusion® traces it back to every millisecond of its creation.

BAG RECORD — SN: FUS-2025-084712
// Production Record
serial_numberFUS-2025-084712
production_date2025-03-14T09:22:11Z
machine_idSEAL-LINE-03
// Seal Data
seal_temp_avg342.1°F ✓
seal_pressure14.2 PSI ✓
vision_systemPASS ✓
machine_alarmNO ✓
// Quality Assurance
ndt_resultPASS ✓
lot_load_test5x SWL — PASS ✓
statusCLEARED FOR SHIPMENT ✓
// Sample record only — actual production data captures significantly more data points per bag.
Seal-level data captured
Temperature, pressure, timing, and positioning are recorded for every bond — not just an average for the run.
Predictive maintenance built in
Bond data is used to predict when equipment maintenance is needed — preventing quality deviations before they affect a bag.
NDT results tied to serial number
Every bag ships with a record of its own test results — not lot averages. If a question ever arises, the data is there.
Recall-ready documentation
For food, pharma, or chemical operations where a contamination event could trigger a recall, Fusion®'s traceability is a genuine risk management tool.

Fusion® is available
worldwide.

The Fusion® technology is licensed to a select group of certified manufacturers across the globe. Every Fusion® bag — regardless of where it's made — is produced under the same patented process and quality standards.

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Licensed Manufacturers

The Fusion® process is exclusively available to certified licensed manufacturers. AmeriGlobe actively licenses the technology to qualified FIBC producers who meet our strict standards.

🇺🇸
United States
AmeriGlobe — Lafayette, LA
🇮🇳
India
Licensed Fusion® partner
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Brazil
Licensed Fusion® partner
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FIBC Distributors

Any FIBC distributor can offer Fusion® bags to their customers — simply purchase from AmeriGlobe or a licensed Fusion® manufacturer. No special certification required to sell.

Purchase direct from AmeriGlobe
Source from a licensed Fusion® manufacturer in your region
Contact AmeriGlobe and we'll connect you with the right partner for your market
📋

Become a Licensed Manufacturer

Are you an FIBC manufacturer interested in producing Fusion® bags? AmeriGlobe offers licensing agreements to qualified producers worldwide. Join the next generation of bulk bag manufacturing.

Explore the Licensing Program →
Important Note
Fusion® bags can only be produced by licensed manufacturers. The patented process cannot be replicated — protecting the quality and integrity of every bag sold under the Fusion® name.
FIBC Distributor? We'll connect you with the right manufacturer.
Contact AmeriGlobe and we'll match you with a licensed Fusion® producer for your region and volume needs.
Find a Manufacturer →

Ready to upgrade
your bulk bag?

Request a sample and experience the Fusion® difference for yourself. No technical knowledge required — just better bags.